juki DLU-5494N-7/IP110 Üst Transportlu Step Motorlu Mola Programlı Elektronik Kilit Dikiş Makinası

With its microcomputer control, the machine
achieves high-quality shirring with consistency.
The machine enables even inexperienced operators
to perform shirring operation smoothly and easily.
Dramatically improved functions and performance.
SC-910/M91
Max. 13mm
The microcomputer-controlled shirring mechanism allows even inexperienced
operators to carry out shirring operations skillfully, producing high-quality products
with consistency. While shirring, an operator can enter a program through the
use of the teaching function, thereby duplicating a high-quality shirring operation
performed program by a skilled operator.
●Attach sleeve
The number of shirring programs has been increased to 16 different patterns. In addition, a
maximum of 999 different patterns can be stored in the memory by the use of SmartMedia in
addition to the number of patterns stored in the main unit's memory.
The number of shirring process steps has been increased to a maximum of eight. The
number of stitches and shirring amount can be preset for each step to allow the number of
process steps to be added or deleted.
The process steps and shirring amounts are displayed on the IP-100C panel to offer improved
operability.
By the use of the smoothing function, abrupt changes which take place when changing over
the process steps can be reduced to achieve upgraded seam quality.
Once the data on one sleeve is programmed, the data for the other sleeve is automatically
programmed by means of the mirroring function.
The machine has been provided with an alternating sewing function, which works in such a
way that once the machine performs thread trimming after completion of the sewing of one
sleeve, it automatically starts the sewing of the other sleeve (according to the mirrored data).
Through a thoroughgoing study of the
sewing mechanism to enhance the
machine's ability to respond flexibly to
diversified kinds of materials, the DLU-
5494N-7 is now able to perform low-tension
sewing with even higher precision and
quality. The machine produces beautifully
finished seams with consistency while
preventing sewing troubles such as
puckering and uneven material feed.
The best seam quality is
produced by low-tension sewing.
The lift of the presser foot is as high as
13mm. The top feed amount can be easily
adjusted by operating the panel. The
machine incorporates a built-in top-feed
mechanism which simplifies the area
around the presser foot, thus allowing the
operator to easily place and handle a
material on the machine. The machine can
be operated as the operator wants.
Higher lift of the presser foot
and upgraded operability.
Through the combined use of a moving
knife and counter knife, the thread-trimming
mechanism cuts thread with consistency.
Any thread, ranging from high-to low-count
thread, can be cut quickly without fail.
The thread trimmer cuts threads with
high to low thread counts without fail.

Conditions
Step q: Shirring amount set at 2mm.
Step w: Shirring amount set at 6mm.
(Difference in the shirring amount between
process step q and w is 4mm.)
Smoothing amount: 0.2mm
Offset set value: 9 (50%)
When the machine changes over process steps from q to w, a shirring (offset function) of 2mm is placed for the
first stitch and the shirring amount is increased from the second stitch on in step by step increments of 0.2mm until
it reaches a maximum of 6mm.
＊As many as eight different process steps can be set.
＊Shirring amount/the number of stitches can be set
on a step-by-step basis.
(step w)
＊Shirring amount: 6mm
(step w)
(step q)
(step q)
＊Shirring amount: 2mm
Shirring amount for one stitch is set.
(0～8mm in increments of 0.1mm)
Ratio of the shirring amount to the
preset shirring amount to be
placed for the first stitch is set.
Value: 1 to 9 (10% to 50%)
Control box/
Compact servomotor unit
IT-supporting operation panel
Energy-saving and reduced
vibration and noise have
been achieved.
IP-100C
Enhanced operability and
operation efficiency help
broaden its range of use.

Input example of the smoothing function Smoothing amount (shirring amount)
Smoothing offset
TARGETED INDUSTRIAL APPLICATIONS AND PROCESSES
AN EXAMPLE OF INPUTTING A PROGRAM USING THE TEACHING FUNCTION
Press Pattern selector switch w to select a desired pattern. (q)
Press Pitch indication changeover switch e to select the pitch indication.
Set the stitch pitch at 2.5mm (r) using the Stitch Dial.
Set the number of steps i at 3.
Operate y to set t at 2.5(mm) for step 1.
Advance the step using the Step changeover switch u. (i)
Operate y to set t at 5.0(mm) for step 2.
Advance the step using the Step changeover switch u. (i)
Operate y to set t at 5.0(mm) for step 3.
Return the step using the Step changeover switch u.(i)
Press the Teaching switch o.
Start sewing. (step 1)
When notch b, which represents the starting point of shirring is
reached, press the Shirring switch !0.
Pull the top cloth (sleeve) while aligning the notches until notch e
is reached. (step 2)
Press the Shirring switch !0.
Pull the top cloth (sleeve) while aligning the notches until notch a
is reached. (step 3)
Carry out thread trimming.
Section from a to b Step 1 (top feed amount 2.5mm)
The number of stitches for the step 1 is to
be determined.
Section from b to e Step 2 (section of changeover of shirring +
Top feed amount 5.0mm)
The number of stitches for the step 2 is to
be determined.
Section from e to a Step 3 (top-feed amount 2.5mm)
The number of stitches for the step 3 is to
be determined.
Teaching function: The function which enables setting the number of stitches using the number of stitches actually sewn. This enables the quick
and easy programming of data.
MEN'S AND LADIES' JACKETS
BLOUSES SKIRTS BABY CLOTHES
Seam side
Seam side/Join shoulder/
Attach sleeve
Topstitch waistband/
Hem bottom
Gathering
Join shoulder
Targeted industrial
applications
Men's and ladies' suits
Blazer coats
Coats
Blousons
Slacks
Skirts
Baby clothes
Men's shirts
Blouses
Dresses
One-piece dresses
Sportswear
Sweaters
Others
Processes
1) Runstitching process
Runstitch front edge, join shoulder,
sew center of back, seam side,
attach sleeve, etc.
2) Topstitching process
Topstitch front edge, topstitch sleeve
cuff, topstitch collar, topstitch
waistband, etc.
3) Gathering process
Attach yoke, attach cuff, join top and
bottom, etc.
4) Sewing process with attachment
used in combination with the
machine
Hem bottom, piping, binding, etc.
5) Others
Zipper-attachment process, blindstitching
process, sewing processes
in which different materials are used
in combination, etc.
The machine is ready to be used for broader applications, such as men's wear, ladies' wear,
jackets and baby clothes, increasing facility efficiency.
●
q t u
w y i e r o
Teaching switch
Shirring switch
OPTIONS (With its full array of options, the machine further increases productivity.)
SC910 S
M91S
● PSC box
 PSC box Code
For JUS (LA)＊ Single-phase 100～120V S
For JUS＊, General Export 3-phase 200～240V D
For General Export Single-phase 200～240V K
For EU (CE) Single-phase 200～240V N
For China Single-phase 200～240V U
Control box Code
Standard S
Pulley beltCode
Standard S
＊JUS: North America and Central and South America
● Motor for SC
DLU-5494N-7/IP-100C
4,000rpm (normal 3,500rpm)
5mm (normal feed), 3mm (reverse feed)
8mm
(top-feed amount varies depending 
on the type of gauge)
30.7mm
By hand: 5.5mm, By knee: 13mm (max.)
DB×1 (#14), For JE: 134 (Nm75)
Automatic-lubricating full-rotary hook
Automatic
JUKI New Defrix Oil No.1
(equivalent to ISO VG7)
Provided as standard
Single-phase 100～120V, 200～240V,
3-phase 200～240V
Power rating 400VA
83kg
SC-910/IP-100C
Possible
Possible
16 patterns
Max. 999 patterns
Max. 8 steps
Possible
0～8.0mm
(in increments of 0.1mm)
1～500 stitches
("0" means that the number of
stitches is infinite.)
Possible
Possible
Effective between each of the
two process steps.
Possible
0～8.0mm
(in increments of 0.1mm)
Possible
Indications on the panel
Value: 1～9 (10%～50%)
Possible
Possible
Function/Performance
Input mode
 Manual
 Teaching
Max. number of  Main unit’s
programs SmartMedia
Number of steps
Addition and deletion of steps
 Shirring amount
Detailed data 
on steps stored 
in memory Number of stitches
On-screen indication of stitch shape

Smoothing function

 
Shirring amount for one stitch is set
Ratio of the shirring amount to the
preset shirring amount to be placed
for the first stitch is set
Mirroring function (inversion of data)
Alternating sewing
Model name
Max. sewing speed
Max. stitch length

Max. top-feed amount

Needle bar stroke
Lift of the presser foot
Needle 
(at the time of delivery)
Hook
Lubrication
Lubricating oil
 Automatic reverse 
feed function
Power requirement

Power consumption
Total weight
Gauge set
Application
For medium-weight
materials (standard)
Code
BB＊ Code

0B
WB
Code

AK85
Code


H062/Z061
Attachment
(optional)
Not provided
Stitch guide and
Separating plate
Auto-lifter
(optional)
Not provided
＊Various gauges other than those Provided (AK85)
shown are also available.
Wiper and automatic reverse feed function
Wiper

Not provided
Provided
Automatic reverse
feed function
Provided
Provided
The machine is delivered in five units as described below.
5- Machine head (DLU-5494N-7)
4- Control box (SC-910)
3- Motor (M91)
2- Operation panel (IP-100C)
1- SC-910/IP-100C supporting kit (KT-01)